Product Description

Product Description

Competitive price bevel gear box 90 Degree KM Series Small Hypoid Gearbox for Connveyor

1.KM series Helical-hypoid Gearbox's Characteristics
KM series helical-hypoid gearbox is a new-generation of product developed by Aokman. With a compromise of advanced technology both at home and abroad, its main features are as follows:
(1) Driven by hypoid gears, which has big ratios.
(2) Large output torque, high efficiency, energy saving and environmental protection.
(3) High-quality aluminum alloy housing, and light in weight and non-rusting.
(4) Smooth in running and low in noise, and can work long time in dreadful conditions.
(5) Good-looking in appearance, durable in service life and small in volume.
(6) Suitable for all round installation, wide application and easy use.
(7) The mounting dimension of KM series helical-hypoid gearbox are compatible with RV series worm gearbox.
(8) Modular and multi-structure can meet the demands of various conditions.

Detailed Photos

2. KM series Helical-hypoid Gearbox's Main Materials
(1) Housing: die-cast aluminum alloy (frame size 27 to 57)
(2) Gear wheel: 20CrMnTiH1 carbonizing & quenching heat treatment make the hardness of gears surface be up to 56-62 HRC, and be retained carburization layers thickness between 0.3 and 0.5mm after precise grinding.
3. KM series Helical-hypoid Gearbox's Surface Painting
Aluminum alloy housing:
(1) Shot blasting and special antiseptic treatment on the aluminum alloy surface.
(2) After phosphating, spray the RAL9571 silver white paint.4.Gearbox Parameters

Product Parameters

 

Models Stage Nominal Ratio Output Speed (n2)* Max. Torque Input Shaft Dia. Output Hole Dia. Output Shaft Dia.
KM050 3 Stage 50~300 4.8~27 130N.m Φ11 Φ20, Φ24 Φ25
2 Stage 7.5~60 24~181 130N.m Φ11
KM063 3 Stage 50~300 4.6~27 200N.m Φ11 Φ25, Φ28 Φ25
2 Stage 7.5~60 23~184 200N.m Φ14
KM075 3 Stage 50~300 4.7~28 350N.m Φ14 Φ28, Φ30, Φ35 Φ28
2 Stage 7.5~60 24~187 350N.m Φ16
KM090 3 Stage 50~300 4.7~28 500N.m Φ14 Φ35, Φ38 Φ35
2 Stage 7.5~60 24~187 500N.m Φ19
KM110 3 Stage 50~300 4.7~27 750N.m Φ19 Φ40, Φ42 Φ42
2 Stage 7.5~60 24~187 750N.m Φ24

Packaging & Shipping

Company Profile

Our Advantages

After Sales Service

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients' special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

1.Q:What kinds of gearbox can you produce for us?

A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

If you have any demand for our products please feel free to contact me.

Application: Motor, Machinery
Function: Speed Changing, Speed Reduction
Layout: Orthogonal
Hardness: Hardened Tooth Surface
Installation: Industry
Step: Double or Three-Step
Customization:
Available

|

Customized Request

90 degree gearbox

Benefits of Using a 90 Degree Gearbox in Machinery

A 90 degree gearbox offers several advantages when used in machinery and mechanical systems:

  • Space Efficiency: The compact design of a 90 degree gearbox allows for changes in direction without the need for extra space. This is particularly beneficial in tight or constrained environments.
  • Change of Direction: A primary advantage is the ability to change the direction of rotational motion by 90 degrees. This is crucial in applications where the input and output shafts need to be oriented differently.
  • Power Transmission: 90 degree gearboxes efficiently transfer torque and power across the perpendicular input and output shafts. They can transmit substantial power while maintaining compactness.
  • Multiple Gear Ratios: Some 90 degree gearboxes incorporate multiple gear stages, allowing for different gear ratios. This versatility is valuable for adapting to various speed and torque requirements.
  • Reduced Complexities: Using a 90 degree gearbox can eliminate the need for additional components like couplings, universal joints, or belts that might be necessary when trying to achieve directional changes through other means.
  • Alignment and Precision: These gearboxes maintain alignment between the input and output shafts, which is crucial for maintaining accurate and precise motion transfer.
  • Reduced Maintenance: 90 degree gearboxes, when properly designed and maintained, can offer reliable and long-lasting operation, reducing the frequency of maintenance and downtime.
  • Customization: Manufacturers often offer a variety of 90 degree gearbox configurations, enabling customization to specific application needs.

Due to their versatility and advantages, 90 degree gearboxes are widely used in industries such as automotive, manufacturing, robotics, aerospace, and more.

90 degree gearbox

Preventing Backlash and Gear Play in a 90 Degree Gearbox

Backlash and gear play in a 90 degree gearbox can lead to inefficiencies, inaccuracies, and even mechanical damage. Here's how you can prevent them:

  • High-Quality Gears: Start with well-manufactured, precision-cut gears that have minimal tolerances. High-quality gears reduce the initial presence of backlash.
  • Tight Tolerances: Design the gearbox with tight tolerances to minimize the amount of clearance between gear teeth. This helps reduce backlash and gear play.
  • Preloading: Introduce a slight preloading force between meshing gears. This force keeps the gears engaged tightly, minimizing any free movement and thereby reducing backlash.
  • Anti-Backlash Gears: Some gear designs include mechanisms like split gears or spring-loaded gears that automatically compensate for backlash and keep gears engaged.
  • Flexible Couplings: Use flexible couplings or universal joints to absorb any residual backlash, reducing its impact on the overall system.
  • Lubrication: Ensure proper lubrication of gears to minimize friction, which can contribute to backlash and gear play.
  • Mounting and Alignment: Precise mounting and alignment of the gearbox components can help reduce backlash. Ensure that gears are properly aligned and securely mounted.
  • Regular Maintenance: Periodically inspect and maintain the gearbox to ensure that gears remain properly aligned and engaged. Replace worn-out components promptly.

By employing these strategies, you can minimize backlash and gear play in a 90 degree gearbox, leading to improved efficiency, accuracy, and overall performance.

90 degree gearbox

Applications of a 90 Degree Gearbox

A 90 degree gearbox, also known as a right-angle gearbox, finds diverse applications across various industries due to its ability to change the direction of rotational motion by 90 degrees. Some common applications include:

  • Automotive Industry: 90 degree gearboxes are used in automotive drivetrains to transfer power from the engine to the wheels, especially in front-wheel drive configurations.
  • Conveyor Systems: These gearboxes are employed in conveyor systems to change the direction of material flow at right angles, allowing efficient material handling and sorting.
  • Printing Machinery: In printing presses, 90 degree gearboxes enable the smooth transfer of motion from the main motor to various rollers and components, ensuring accurate paper movement.
  • Machine Tools: They are used in machine tools such as milling machines and lathes to transmit power at right angles, enabling precise machining operations.
  • Robotics: 90 degree gearboxes play a crucial role in robotic arms, allowing joints to move and rotate in different directions while maintaining a compact design.
  • Marine Applications: They are used in marine propulsion systems to change the direction of power transmission from the engine to the propeller shaft.
  • Industrial Equipment: These gearboxes are utilized in various industrial equipment like pumps, compressors, and generators to transmit power efficiently at right angles.
  • Medical Equipment: They find use in medical devices and equipment that require compact design and efficient power transmission at different angles.

The versatility of 90 degree gearboxes makes them a valuable component in applications that require changing the direction of motion while maintaining space efficiency and power transmission integrity.

China manufacturer Competitive Price Bevel Gear Box 90 Degree Km Series Small Hypoid Gearbox for Connveyor   gearbox adjustment	China manufacturer Competitive Price Bevel Gear Box 90 Degree Km Series Small Hypoid Gearbox for Connveyor   gearbox adjustment
editor by CX 2023-10-27

Recent Posts