Merchandise Description

Add-ons device reducer gearbox machining with Carbon metal shaft Manufacturing

Feature of CNC elements
one. Precision Cnc stainless steel elements strictly in accordance to customer's drawing,packing and high quality request
two. Tolerance: Can be held in +/-.005mm
three. The most advanced CMM inspector to ensure the top quality
4. Knowledgeable technological innovation engineers and nicely trained employees
five. Rapidly and timely shipping and delivery. Speedily&skilled service
six. Give customer professional recommendation even though in the procedure of client developing to save charges.Our freight price is typically thirty-50% reduced than customer's
7. Buyers can use PAYPAL and other on the web payment system to shell out a small volume of sample charge to shorten the sample generation time
eight. High quality assurance in accordance with ISO9001:2015 and ISO13485:2016

Content Obtainable for CNC Machining

Material Stainless metal SS201 SS303 SS304 SS316 seventeen-4PH SUS440C
Steel  Q235 twenty#-45#  etc
Brass  C36000(C26800)  C37700(HPb59) C38500(HP6 58) C27200(CuzN37)and many others
Iron 1213 12L14 1215 etc
Bronze C51000 C52100 C5400etc
Aluminum Al6061 Al6063 Al7075 AL5052 etc
Alloy A2 D2 SKD11 DF2 XW/5 ASP-23

Phrases and Conditons 

Our Processing CNC machining, CNC milling and turning, drilling, grinding, , stamping, tapping, 
Floor end Hard Coating Black Anodize Very clear Anodize  Hard Chrome ,Very clear Zinc Plasma Niride
Tolerance .005mm
QC System a hundred% inspection before cargo
Drawing structure DWG/ IGS/ Stage/Step,/IGES/X-T/PDF and etc.
Packaging Common package deal / Carton box or Pallet / As per personalized specifications
Payment Terms 1) Western Union for samples value or extremely small buy
2) 100% T/T in advance when volume significantly less than 1000USD
3) fifty% deposit, 50% stability by T/T ahead of cargo when get volume from 3000USD to 5000USD.
four) 30% deposit, 70% harmony by T/T ahead of cargo when purchase quantity in excess of 5000USD.
5) L/C payment expression for massive sum purchase is acceptable.
Trade conditions EXW, FOB, CIF, As for each customer's request
Shipment Terms 1) -100kg: convey & air freight precedence
2) >100kg: sea freight priority
3) As for each personalized requirements
Be aware

All CNC machining elements are custom produced in accordance to customer's drawings or samples, no inventory.If you have any CNC machining areas to be made, please come to feel free of charge to send your kind drawings/samples to us anytime by email.

 
 

KGL Equipment&Electronics Co., Ltd.(KGL) was started in 2013, an independent personal company that integrated R&D, production, revenue and provider.KGL is focused on CNC precision machining elements, mostly applied in the field of robotics, communications, medical, automation, and custom-designed intricate components and custom-created equipment.The core competitiveness is quick reaction ability, good quality assurance method and price handle capacity.We give worth-included providers to consumers through far more technical supporting, large top quality solution and quick reaction organization processing.So customers will be much more centered on their own enterprise and thus increase consumer benefit.

KGL Machinery&Electronics Co., Ltd.Now has substantial precision 3 axis CNC vertical machining heart, 4 axis machining heart, 5 axis machining center imported from ZheJiang , precision grinding equipment, precision wire-minimize, EDM and CNC lathe about 50 models.The Max machining assortment is 2100*1600*800mm, and the machining precision can be reached to .005mm.The inspection instrument has CMM, profile projector, electronic micro dial, substantial gauge, ID &OD micrometer, and so on.Skilled and seasoned management, engineers, inspectors and creation workers is about eighty.The major processing supplies consist of solid iron, extruded materials, steel, aluminum alloy, copper, stainless metal and different engineering plastics.

Our organization is aiming at "professional high quality and CZPT services".We have passed ISO9001:2015 and ISO13485:2016 top quality management system certification.The organization has constantly been oriented by client demand from customers and respect for talents, consistently enhance their energy, boost service amount and quality.With several European and American, Asian and domestic clients, we have established long-time period very good connection with frequent progress.Sincerely count on to be part of arms with you to develop the future.

                                               ISO13485:2003                                                                                                            ISO9001:2008

Q1:Are you a manufacturer?
A1:Indeed, we are a medium size ISO13485/ISO9001 certificated producer with a wide variety of advanced gear.Warmly welcome to pay a visit to our factory so that you can make confident this stage.

Q2:What is the MOQ?
A2:Minimal Buy Quantity is 1 piece/set.If you need far more qty,the price tag can be much more competitive.

Q3:Can you do the mass manufacturing?
A3:Yes,we are a factory which can give services of precision CNC machining, speedy prototyping, wire slicing, tooling creating and and many others.After you affirm the samples, we can commence mass creation.It is really convienient for clients to
Pick us as a one-cease solution provider.

Q4:Which 3D drawing data files ought to go with the machines?
A4:CNC machines only read through *IGS,*STP,*Phase,*IGES,*X-T structure, for *STL format,it goes with 3D printer and SLA.

Q5:Is it possible to know how are my items heading on with no browsing your firm?
A5:We will offer you a detailed generation timetable and send weekly reviews with images or films which display the machining development.

Q6:Will my drawings be protected soon after sending to you?
A6:Of course, we will maintain them nicely and not launch to 3rd party without your authorization.

Q7:What shall we do if we do not have drawings?
A7:Remember to send out your sample to our manufacturing unit,then we can copy or offer you much better solutions.Make sure you deliver us photos or drafts with dimensions(Size,Hight,Width),CAD or 3D file will be manufactured for you if positioned order.

Thank you extremely a lot for studying, and warmly welcome to inquiry or visit us.
If any query make sure you truly feel totally free to make contact with.

 

US $30-100
/ Piece
|
20 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, OEM
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Shunting
Gear Shape: OEM
Step: Double-Step

###

Samples:
US$ 300/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Material Stainless steel SS201 SS303 SS304 SS316 17-4PH SUS440C
Steel  Q235 20#-45#  etc
Brass  C36000(C26800)  C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc
Iron 1213 12L14 1215 etc
Bronze C51000 C52100 C5400etc
Aluminum Al6061 Al6063 Al7075 AL5052 etc
Alloy A2 D2 SKD11 DF2 XW/5 ASP-23

###

Our Processing CNC machining, CNC milling and turning, drilling, grinding, , stamping, tapping, 
Surface finish Hard Coating Black Anodize Clear Anodize  Hard Chrome ,Clear Zinc Plasma Niride
Tolerance 0.005mm
QC System 100% inspection before shipment
Drawing format DWG/ IGS/ STEP/STEP,/IGES/X-T/PDF and etc.
Packaging Standard package / Carton box or Pallet / As per customized specifications
Payment Terms 1) Western Union for samples cost or very small order
2) 100% T/T in advance when amount less than 1000USD
3) 50% deposit, 50% balance by T/T before shipment when order amount from 3000USD to 5000USD.
4) 30% deposit, 70% balance by T/T before shipment when order amount over 5000USD.
5) L/C payment term for big amount order is acceptable.
Trade terms EXW, FOB, CIF, As per customer's request
Shipment Terms 1) 0-100kg: express & air freight priority
2) >100kg: sea freight priority
3) As per customized specifications
Note

All CNC machining parts are custom made according to customer's drawings or samples, no stock.If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email.

 
 

US $30-100
/ Piece
|
20 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, OEM
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Shunting
Gear Shape: OEM
Step: Double-Step

###

Samples:
US$ 300/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Material Stainless steel SS201 SS303 SS304 SS316 17-4PH SUS440C
Steel  Q235 20#-45#  etc
Brass  C36000(C26800)  C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc
Iron 1213 12L14 1215 etc
Bronze C51000 C52100 C5400etc
Aluminum Al6061 Al6063 Al7075 AL5052 etc
Alloy A2 D2 SKD11 DF2 XW/5 ASP-23

###

Our Processing CNC machining, CNC milling and turning, drilling, grinding, , stamping, tapping, 
Surface finish Hard Coating Black Anodize Clear Anodize  Hard Chrome ,Clear Zinc Plasma Niride
Tolerance 0.005mm
QC System 100% inspection before shipment
Drawing format DWG/ IGS/ STEP/STEP,/IGES/X-T/PDF and etc.
Packaging Standard package / Carton box or Pallet / As per customized specifications
Payment Terms 1) Western Union for samples cost or very small order
2) 100% T/T in advance when amount less than 1000USD
3) 50% deposit, 50% balance by T/T before shipment when order amount from 3000USD to 5000USD.
4) 30% deposit, 70% balance by T/T before shipment when order amount over 5000USD.
5) L/C payment term for big amount order is acceptable.
Trade terms EXW, FOB, CIF, As per customer's request
Shipment Terms 1) 0-100kg: express & air freight priority
2) >100kg: sea freight priority
3) As per customized specifications
Note

All CNC machining parts are custom made according to customer's drawings or samples, no stock.If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email.

 
 

Choosing the Right Agricultural Gearbox

When buying an agricultural gearbox, there are a few things to consider. The quality of materials, functionality, and mechanism are crucial factors to durability. A durable device will ensure that you won't have to keep replacing it. Here are some tips to help you select the right one. Let's begin. Read on to learn more about the different features available in agricultural gearboxes. Listed below are a few of the most important factors to consider.
agriculturalparts

Bevel gearboxes

Agricultural gearboxes are essential to the entire food cycle. If your gears are not in good shape, you will be unable to meet the demand and you will suffer from heightened downtime. Fortunately, there are numerous quality bevel gearboxes available on the market today. In fact, the CZPT Gearbox Company supplies bevel gearboxes for agricultural applications. Here are some of the reasons you should choose the right one.
A bevel gearbox is a single-stage unit that interlocks bevelled edges on two gears to transfer torque and rotation. These gears can be either straight or helical. This type of gearbox is inexpensive to produce and operates quietly. It also has lower transmittable torque. Bevel gearboxes are often used as a low-cost alternative to hypoid gearboxes.
Agricultural bevel gearboxes are used in various applications, including hay balers, combine harvesters, seeders, and plows. These gears are well-suited for use with offset rotary fillers. They offer reduction ratios of up to 2.44 and cast iron cases. They are commonly known as "right-angle gearboxes" or "Parallel SHAFT gearboxes."
Agricultural bevel gearboxes come in many sizes and ratios. In general, higher sizes are made of closed-grain cast-iron. Other materials, such as SG 500/7, are used for larger sizes. The main gear and each drive gear are mesh-mounted, and the shafts are designed to rotate in either direction. They have oil seals on the joints. The Spiral Bevel Gearbox is best suited for FG60 or FG75 motors.
The RINV-OP65 right-angle angular gearbox comes with an optional electronic or mechanical position indicator. Its angular design allows for changes in axis rotation, and provides smooth power transmission with minimal backlash. Premium gearmotors include hardened spiral bevel gears and stainless steel shafts for quiet operation. They are available in various ratios and shaft styles. If you want to choose one, make sure it is made to fit the needs of the machine.

Closed-loop seals

There are a number of reasons to install closed-loop seals in an agricultural gearbox. The first is the need to isolate the gearbox from the atmosphere, an important safety concern. Closed-loop seals are CZPT alternatives to desiccant breathers because they prevent the entry of water. While these seals can't keep the gearbox underwater, they isolate the gearbox from the atmosphere and are therefore vital for the safety of your equipment.
The most common material used for these seals is polymer rubber. Most are made from HBR, which stands for High-cis polybutadiene rubber. Other materials include Butadiene and FKM, which are known for their high-temperature performance. However, the disadvantage of these seals is that they are susceptible to shaft damage and degrade quickly in high temperatures. Therefore, you should always consider the type of seal before purchasing one.
If you plan to use agricultural gearboxes on a regular basis, you should consider getting a good quality one. You should look for a closed-loop seal on your gearbox to protect it against dirt and debris. A quality agricultural gearbox also has an easy-access design, which will make it easy to access and maintain. This will ensure its long-lasting performance and low-maintenance costs.
Agricultural equipment is frequently used to perform various tasks, such as sowing seeds, spreading fertilizer, digging holes, and more. This requires durable and effective sealing solutions to keep dirt out of the system and lubricants in. A close-loop seal helps to ensure that all these operations are performed at maximum efficiency. If you're a farmer, closed-loop seals are the ideal solution for you.
agriculturalparts

Surface finish

The surface finish of an agricultural gearbox should be free from defects in the casting process and mechanical damage. The bearing hole in the shaft must be a minimum of 100 mm long and the distance between the bearing holes should be equal to the shaft length. The shaft should be free of any cracks or burrs. The ellipticity and centerline irregularity of the shaft must be less than 0.015 mm. Likewise, the diameter of the shaft, hole spacing and bearing hole relationship should be at least 20 mm.
In recent studies, researchers have investigated the efficiency of different surfaces on the same materials. They found that surface roughness affects gearbox efficiency. Kahraman et al. reported that superfinishing the gears and reducing surface roughness improved efficiency. In addition, Andersson et al. investigated the impact of different assembly processes on the gearbox' surface roughness. The results of their studies are presented in Table I.
The quality of the surface finish of an agricultural gearbox depends on the materials used. A typical example is wrought steel gear. The die inserts for a forged gear were made of H11 or H13 tool steel. This material softens over time and has a limited life span. An improved alternative was Alloy 718. This alloy has a high temperature range and is suitable for high rotational speeds.
A good surface finish is vital for the health and safety of an agricultural gearbox. It protects the entire food chain and is necessary for agricultural production. The heightened demand for food will cause increased wear and tear on farm machinery. Moreover, a damaged gear will cost the farmer a lot of money. Therefore, it is crucial for farmers to invest in a high-quality agricultural gearbox to avoid such costly downtimes.

Shaft arrangement

An agricultural gearbox has two main stages, the first of which is the reduction stage. The reduction stage contains the pinion, a series of gears, and the first reduction stage. A second stage is connected to the first reduction stage via a mechanical clutch. This gearbox typically consists of three stages. The first reduction stage is also known as the low gear "L". The first reduction stage provides four forward gearing ratios, while the second stage has three forward gearing ratios. A conventional agricultural gearbox also incorporates a mechanical clutch.
The second stage is a speed change gearbox. It has an input and output shaft. The input shaft is rotatably mounted in the casing and extends through the tractor's interior. The shaft extends to the rear of the tractor, where the driven part of the joint 26 is keyed onto. The rear end portion of the shaft projects into the back axle casing 15, where it is connected to the first transmission shaft 34. The gearbox then serves to drive the power take-off shaft 36.
Newer types of tractors have larger shafts to support higher power applications. Type 3 tractors have a larger shaft with 20 splines while Type 2 tractors have a smaller shaft. The Type 2 is often referred to as the small 1000. When viewed from inside the tractor cab, Type 3 and Type 2 are rotated counterclockwise. If you are unfamiliar with agricultural gearboxes, here are some basic terms.
Shaft arrangement is important in choosing the right gearing system for agricultural machinery. There are a few differences between these arrangements. The first type has a higher gear ratio, while the second has lower. In terms of speed, the shaft arrangement of an agricultural gearbox reflects the speed of the machinery. The higher the speed of the gear, the higher the output speed. So, when choosing a gearbox, keep this in mind.
agriculturalparts

Cost

Purchasing an agricultural gearbox may be a costly process, but the benefits outweigh the price. Agricultural gearboxes are vital to the food cycle. When a gear breaks down, farmers will face significant losses. Additionally, agricultural applications use a high-quality gearbox to minimize equipment wear and tear. Ultimately, a high-quality gearbox will reduce the cost of production while extending the lifespan of the agricultural machinery.
Many countries trade in Agriculture Gearbox with India, and many of these suppliers are located in India. Using a marketplace to buy from Indian suppliers offers several advantages. Among the many factors to consider when choosing an Agriculture Gearbox supplier are quality, price, reliability, and past trade history. Through a marketplace like CZPT, you can obtain 360-degree information on Indian Agriculture Gearbox suppliers. In this way, you can choose a vendor with whom you do business.
CZPT Gearbox Company is a leading manufacturer of high-quality agricultural gearboxes. Their experienced engineers can reverse-engineer an existing design for a custom-made gearbox for your needs. Whether you need a smaller or larger gearbox for an agricultural application, CZPT Gearbox Company is your partner. A line of high-quality agricultural gearboxes from CZPT Gearbox Company will help you maximize the performance of your farm machinery. They will transfer rotational power from the input shaft to the output shafts, allowing for a change in speed, direction, and rotation.
China Precision Unit Reducer Gearbox Machining Accessories Manufacturing     agricultural gearboxes	China Precision Unit Reducer Gearbox Machining Accessories Manufacturing     agricultural gearboxes
editor by czh 2022-12-26

Recent Posts