Product Description
P Series Gearmotor 2000kw Electric Motor 90 Degree 25~4, 000 Ratio Standard Helical Planetary Gearbox for Sugar Mill Plant
P series planetary gearbox with good prices
1.P Series Planetary Gear Units is designed according to the involute planetary gear transmission with inner mesh,outer mesh and divided power employed reasonably.
2.P series planetary gear unit has the feature of light weight , small volume, high transmission ratio,
high efficiency, smooth rotation, low noise and good applicability.
3.P series is widely used in industries such as metallurgy, mining, hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic.
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Our Services
With all our activities DNV-ISO 9001, SGS -certified, we stand for top-quality service. Entrusting your gearboxes to the care of our Services.
Help protect your gearbox from wear and grinding, SGR gearbox converts torque reliably and efficiently.
We customize our CHINAMFG planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox etc to fit your application and meet your needs.
These features enable a reliable and safe service life of over 200 000 operational hours.
Our customers have been placing their trust in CHINAMFG gear units since 1997. More than 500 000 gear units of our gearbox are in use reliably around the world, in many cases under very harsh conditions.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Speed Changing, Speed Reduction |
| Layout: | Helical Gearbox |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Stepless |
| Customization: |
Available
| Customized Request |
|---|
Role of Bevel Gears in a 90 Degree Gearbox
Bevel gears play a crucial role in enabling a 90 degree gearbox to change the direction of rotation while transmitting power between two intersecting shafts. Here's how bevel gears fulfill their role:
Bevel gears are a type of gears with conically shaped teeth that allow them to mesh at an angle. In a 90 degree gearbox, two sets of bevel gears are used:
- Input Bevel Gear Set: The input bevel gear set consists of a pair of bevel gears that are mounted on the input shaft. These gears have their axes at a 90 degree angle to each other. As the input shaft rotates, the meshing of these bevel gears transmits motion and power to the intermediate shaft.
- Output Bevel Gear Set: The output bevel gear set, also consisting of a pair of bevel gears, is mounted on the intermediate shaft. These gears mesh with the input bevel gears and are oriented at a 90 degree angle to them. This arrangement results in a change of direction by 90 degrees from the input shaft to the output shaft.
By using two sets of bevel gears at a 90 degree angle to each other, the 90 degree gearbox effectively changes the direction of rotation while maintaining power transmission. Bevel gears are designed to handle the intersecting shafts' angular motion and provide reliable torque transfer even in situations where the input and output shafts are not aligned in the same plane.
The bevel gear arrangement in a 90 degree gearbox allows for versatile applications, making it possible to transmit power and motion efficiently around corners and tight spaces in various industrial and mechanical systems.
Cost Range for Different Types of 90 Degree Gearboxes
The cost of different types of 90 degree gearboxes can vary widely depending on various factors, including the gearbox design, quality, brand, and intended application. Here's a general cost range for different types:
- Spur Gearboxes: Spur gear 90 degree gearboxes are relatively simple in design and often more affordable. Their cost can range from $50 to $300.
- Bevel Gearboxes: Bevel gear 90 degree gearboxes are more complex and versatile, leading to a higher cost range. They typically range from $100 to $800 or more.
- Worm Gearboxes: Worm gear 90 degree gearboxes are efficient and provide high torque, but they tend to be more expensive due to their precision. Their cost can range from $200 to $1000 or more.
- Planetary Gearboxes: Planetary gear 90 degree gearboxes offer excellent torque transmission and compact size, making them suitable for various applications. They are often higher in cost, ranging from $300 to $1500 or more.
It's important to note that these cost ranges are approximate and can vary based on factors such as size, gear quality, ratio options, and additional features. Customization, brand reputation, and specific industry requirements can also impact the cost of a 90 degree gearbox.
Choosing the Right Size 90 Degree Gearbox
Choosing the right size 90 degree gearbox for your application involves considering several factors to ensure optimal performance and efficiency. Here are the steps to guide you:
- Identify Load Requirements: Determine the maximum torque and power requirements of your application. This will help you select a gearbox that can handle the load without exceeding its capacity.
- Calculate Speed Ratios: Calculate the required speed ratios for your application. Consider both input and output speeds to ensure the gearbox can achieve the desired output with the available input.
- Consider Space Constraints: Measure the available space for the gearbox. Choose a size that fits within your machinery or equipment without causing interference.
- Choose Gearbox Type: Based on your application's requirements, choose the appropriate type of 90 degree gearbox. Consider factors like efficiency, backlash, and load distribution.
- Check Efficiency: Evaluate the efficiency of the gearbox. Higher efficiency gearboxes reduce power loss and improve overall system efficiency.
- Consider Mounting Options: Determine how the gearbox will be mounted within your system. Consider factors such as orientation, shaft alignment, and attachment points.
- Consult Manufacturer's Data: Review the manufacturer's specifications and data sheets for the gearbox options you're considering. This information will provide details about torque capacity, speed ranges, and other technical specifications.
- Consider Overload Conditions: Factor in any potential overload conditions that may occur in your application. Choose a gearbox that can handle occasional overloads without permanent damage.
- Factor in Future Growth: If your application may experience growth in the future, choose a gearbox that can accommodate increased load and speed requirements.
By carefully considering these factors and consulting with gearbox experts or manufacturers, you can select the right size 90 degree gearbox that meets your application's needs and ensures reliable and efficient operation.
editor by CX 2024-05-08